Process - Finishing Elements
Pickguard style?
Given that this was my own design brief, and I wanted to see enough of the wood grain, I knew that I would be making modifications to the pickguard. And since I'd moved the control cavity position this would have to be accommodated. I found a smaller than standard ('F-hole') shaped pickguard for a really good price and held it up to the body and neck to get a sense of where it needed to be trimmed.
Headstock style?
I really wanted this build to be a Telecaster, but not really look like a Telecaster. I bought a Stratocaster neck but do not like the Strat headstock shape. As it is bigger than a Tele headstock, I was able to design a shape I liked better (similar to a 'warhead' style) and mark this with a sharpie for cutting. Having decided that there was too much room for error using the router, I cut it down to shape with my jigsaw. It came out exactly as I'd hoped and required minimal sanding to achieve the necessary smooth edges and curves.
I'd never owned a guitar with a maple neck, and felt that this would be a good choice for this project, providing some contrast with the darker body coloring. But The headstock needed, in my opinion, to match the body somewhat. I tried several applications of yellow and black dye, coming out with a dark green hue. It actually was a good color (and there are some green tones in the body), but after lacquer was applied it did not come as close as I felt it needed to the body. So I bit the bullet and resprayed a light dusting of black before applying another few coats of clear lacquer. Still some dye showing through, but darker; maybe a little too dark, but I want to get this thing put together now!!!
The tuner holes were perfect, but slightly snug after a little overspray from the lacquer. Some sandpaper on the end of a drill bit helped clean them up a tad for the tuner keys to fit snugly, but not require a bench vise for installation. It was harder to drill the pin holes (2) for each tuner key than I thought, but with a little wider bit and a few more tries, the tuners were flush with the headstock and each functioned smoothly as I'd hoped.
Anxious now for set up and get this thing strung....!!!!!
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